Research to Business

Conductive adhesives – new TT project with PROTAVIC INTERNATIONAL started

A new German-French technology transfer project between KIT and PROTAVIC INTERNATIONAL has started with the kick-off in July 2021. The goal of the project is to develop an electrically conductive adhesive for microelectronic components and solar modules. The production of low-cost, resource-saving solar modules is one of the central technical challenges of the next decade.

Electrically conductive adhesives (ECA) are used as an alternative to solder connection technology in the production of microelectronic components. The adhesive shall be used in particular as cell connectors in solar module production. (Image: Gorodenkoff / Shutterstock.com)
Electrically conductive adhesives (ECA) are used as an alternative to solder connection technology in the production of microelectronic components. The adhesive shall be used in particular as cell connectors in solar module production. (Image: Gorodenkoff / Shutterstock.com)
Demonstration of the highly conductive ink: Despite a reduced concentration of metallic particles, the printed electronics are conductive and the LED light is illuminated. The printed structures can be bent, folded and even twisted. (Image: Institute of Mechanical Process Engineering and Mechanics / KIT)

One of the research topics of Prof. Dr. Norbert Willenbacher from the Institute of Mechanical Process Engineering and Mechanics (MVM) at KIT are electrically or thermally highly conductive inks produced on the basis of capillary suspension. The inks require considerably lower particle concentrations without sacrificing conductivity and are suitable for additive manufacturing of electronic components in small quantities as well as for mass production using classical silk-screen printing processes, e.g., of solar modules. These outstanding properties were what attracted the interest of PROTAVIC INTERNATIONAL. The French company designs and develops resins, adhesives and inks for the electronics industry and also for the photovoltaics.

Innovation is firmly enshrined in the corporate culture of PROTAVIC INTERNATIONAL: The company is constantly investing in further development in order to optimize the value chain of industrial processes. Since July 2021, PROTAVIC INTERNATIONAL and KIT are now working together on the development of new Electrically Conductive Adhesives (ECA) based on Prof. Willenbacher's capillary suspension concept within the framework of a technology transfer project. The goal is to improve the electrical conductivity performance of the PROTAVIC INTERNATIONAL products. This "super glue" should be used in the assembly of microelectronic components and in the interconnection of solar cells for the production of photovoltaic modules. The German-French development project is supported by NEULAND Innovation Fund of KIT.

Signing of the contract for the joint project in the context of the technology transfer project (from left to right): Simon Malandain and company owner Robert Moor of PROTAVIC INTERNATIONAL, Prof. Norbert Willenbacher, and Dr. Rainer Körber of KIT. (Image: KIT)

In cooperation to electronic adhesive

Within 14 months, the KIT scientists together with PROTAVIC INTERNATIONAL want to bring the printable, conductive adhesive to market readiness and transfer it to industrial production. The focus of the development work at KIT is on the composition of the adhesive formulation and the design of the industrial production process. The desired product specifications and basic raw materials are provided by the industrial partner, who has a special technology for the production of electrically conductive particles for the electronics industry. Together, the adhesive and a suitable process will be developed to enable reliable production on a commercial scale.

Background information on the capillary suspension developed at KIT is available in technology offer 662.

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