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- Plant engineering
- Automation / IT
- Mechanical engineering
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- Measurement technology
- Simulation and data processing
Automating hand-eye calibration for robots
KIT develops an algorithm for optimized robot movements during the calibration of camera-based robots.
- Plant engineering
- Filter technology
- Raw material and textile industry
- Process and production engineering
- Energy and water supply
Lithium extraction from geothermal waters
A membrane process developed by KIT extracts lithium from geothermal waters. The two-stage process uses nanofiltration and concentration without affecting energy production in the geothermal power plant.
- Automotive industry
- Plant engineering
- Coating technology
- Metal industry
- Environmental technology
- Process and production engineering
Clean coating – completely without biocides
A physical high-voltage process developed by KIT enables the biocide-free sterilization of electrocoatings without impairing the electrodes or coating quality.
- Printing industry
- Plant engineering
- Building industry
- Polymer industry
- Process and production engineering
- Aerospace industry
3D printing of reinforcements made of fiber composite material
New additive manufacturing system from KIT prints complex reinforcement structures made of carbon fiber composite material quickly and efficiently using microwave radiation.
- Plant engineering
- Energy technology
- Energy and water supply
- Measurement technology
- Process and production engineering
High-temperature heat storage for process heat
KIT's liquid metal-based heat storage system can store heat efficiently and sustainably at more than 500 degrees Celsius. The thermal energy can be reused as required.
- Analytics
- Drive technology
- Automotive industry
- Automation / IT
- Printing industry
- Plant engineering
- Communication and data transmission
- Mechanical engineering
- Measurement technology
- Microtechnology / precision mechanics
Integrating sensors into machine components
Machine components with integrated sensors enable optimized monitoring of production systems. The KIT technology thus increases the informative value of the measurement data.
- Plant engineering
- Automation / IT
- Filter technology
- Polymer industry
- Food industry
- Optical Industry
- Pharmaceutical industry
- Raw material and textile industry
- Process and production engineering
- Electrical engineering
Sensor-based sorting without compressed air
With a new optical sorter based on an area-scan camera and an array of mechanical actuators, bulk material can be separated without compressed air with high throughput and precision.
- Environmental technology
- Process and production engineering
- Energy and water supply
- Energy technology
- Plant engineering
- Mechanical engineering
- Coating technology
Production of pipes with topographical internal structures
Process for manufacturing heat exchanger tubes with arbitrarily complex topographical internal structures for higher heat transfer by increasing turbulence.
- Plant engineering
- Automation / IT
- Automotive industry
- Printing industry
- Communication and data transmission
- Mechanical engineering
- Simulation and data processing
- Software and IT
- Process and production engineering
Automate material flow simulations
The KIT's open source Python package "prodsys" automates material flow simulations to optimize discrete production systems.
- Plant engineering
- Automation / IT
- Process and production engineering
- Energy technology
- Electrical engineering
Format-flexible and continuous cell stack assembly
A new plant concept from KIT enables the flexible and continuous production of cell stacks in individual formats. A format change is possible without changing tools.
- Plant engineering
- Electrical engineering
- Mechanical engineering
- Process and production engineering
- Measurement technology
Dry battery electrodes efficiently and modularly
Inline measurement technology and customizable air routing ensure data-based control of drying systems and thus reduce rejects and set-up times.
Combined heat and power system for stationary electrical storage
New thermal coupling system for stationary electrical energy storage combines electricity storage with heat supply for buildings.
Direct wind-to-heat conversion via eddy current
KIT has developed a device for the direct conversion of intermittent wind energy into a stable heat source for power generation and industrial applications.
- Simulation and data processing
- Automation / IT
- Plant engineering
- Mechanical engineering
- Communication and data transmission
- Software and IT
- Services
- Process and production engineering
With authoring system to virtual twin
Virtual engineering software PolyVR of KIT simplifies and accelerates virtualization of machines, plants, and technical processes.
Acoustic signals generated by lasers
A novel laser-controlled audio system has been developed at KIT that generates sound waves in a controlled and spatially non-contact manner by laser plasma modulation. Auditory sound, ultrasound and higher-frequency signals can be generated.
- Biotechnology
- Plant engineering
- Chemical industry
- Pharmaceutical industry
- Food industry
- Medicine and healthcare
- Process and production engineering
- Analytics
Continuous fermentation of synthesis gas
A novel reactor design enables the continuous fermentation of synthesis gas under high pressure. In particular, parameter studies on fermentation can be carried out with the prototype.
- Plant engineering
- Drive technology
- Automotive industry
- Building industry
- Polymer industry
- Mechanical engineering
- Process and production engineering
Inspecting surfaces with machine learning
A method has been developed at KIT to automatically evaluate surface states of objects using video images, neural networks, and machine learning. Intelligent surface inspection can improve defect inspection.
- Plant engineering
- Biotechnology
- Pharmaceutical industry
- Chemical industry
- Microtechnology / precision mechanics
- Raw material and textile industry
- Process and production engineering
High-pressure saturator for process engineering
A new reactor design of KIT enables the saturation of gases under very high pressure with the vapor of corrosive and high-purity liquids.
- Analytics
- Plant engineering
- Mechanical engineering
- Automation / IT
- Polymer industry
- Process and production engineering
- Software and IT
- Simulation and data processing
- Services
Experience smart machines and IIoT
At KIT's Application Center IIoT-EDGE, companies determine their advantages of Industry 4.0. Lectures and seminars accompany participants from the idea to implementation.
- Automotive industry
- Aerospace industry
- Mechanical engineering
- Plant engineering
- Process and production engineering
- Building industry
XFRP springs with variable fiber combination
Springs made of a new type of fiber-plastic composite increase reversible energy absorption capacity through special combination and arrangement of the fiber materials.
- Plant engineering
- Drive technology
- Aerospace industry
- Energy technology
- Process and production engineering
- Mechanical engineering
Aerodynamic film cooling holes
An optimized inlet geometry of film cooling holes on the cooling air side improves the film cooling effectiveness for cooling hot metal surfaces.
- Plant engineering
- Automotive industry
- Printing industry
- Polymer industry
- Process and production engineering
- Aerospace industry
3D microwave printer for continuous fiber reinforced polymer
A new system for additive manufacturing by using microwave heating to print components made of continuous fiber reinforced composites quickly and efficiently.
- Drive technology
- Energy technology
- Energy and water supply
- Plant engineering
- Transport and logistics
Freight and energy transport by magnetic levitation train
New concept combines magnetic levitation and energy transmission via superconductor tapes in the rail structure and offers a double benefit for freight logistics.
- Building industry
- Process and production engineering
- Raw material and textile industry
- Plant engineering
Circular economy for concrete
Combined KIT processes enable complete recycling of used concrete from concrete grain fractions. Zero emissions are achieved by carbon sequestration in the process through mineralization in mills and autoclaves.
Efficient useful heat with CO2 hybrid heat pump
New hybrid heat pump achieves higher efficiency for useful heat supply through a CO2 compression and adsorption cycle coupled via stratified heat storage.
- Coating technology
- Polymer industry
- Process and production engineering
- Microtechnology / precision mechanics
- Plant engineering
- Raw material and textile industry
Seamless micro embossing of material webs
Roll-to-roll process enables precise and continuous microstructuring of polymers.
- Process and production engineering
- Energy and water supply
- Automotive industry
- Food industry
- Plant engineering
- Chemical industry
Efficient pressure water scrubbing
A new method with simultaneous compression and absorption enables energy-efficient dissolution of gases in liquids.
A pulsating flame
A new method to reduce nitrogen oxides supports power plant engineering in solid fuel combustion.
- Automation / IT
- Analytics
- Environmental technology
- Plant engineering
- Chemical industry
- Measurement technology
A bright sample collector
An automated sample-collecting robot facilitates sampling of fluids for geological examinations in poorly accessible places.
- Disposal, waste and sewage disposal
- Filter technology
- Plant engineering
- Raw material and textile industry
- Environmental technology
Recycling in demolition processes
Optimised separating method makes abrasives applied in water jet cutting reusable and minimises secondary waste in the demolition of nuclear plants.
Transformers for the energy transition
A compact, low-cost design for solid-state transformers has proved to be particularly adaptable in switching to renewable energies.
Mobile measurements for thermal water
A mobile fluid calorimeter enables determining the specific heat capacity of thermal water for geothermal plants.
- Energy technology
- Plant engineering
- Safety technology
- Metal industry
- Process and production engineering
Good superconducting links
A connector with low resistance enables superconducting power cables to be connected quickly and efficiently and requiring minimum space.
- Electrical engineering
- Plant engineering
- Safety technology
- Process and production engineering
- Energy technology
Coiled to cut out short-circuiting
Superconductor transformer with new coil concept proves successful as an efficient current limiter.
Directing currents in heat exchangers
Defined flow guidance in heat exchangers with micro-structured flow guiding elements raises thermal efficiency.
- Plant engineering
- Coating technology
- Mechanical engineering
- Chemical industry
- Raw material and textile industry
Hard material coatings of tools
Nanocrystalline protective coatings reduce wear of components and tools.
