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- Plant engineering
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Automating hand-eye calibration for robots
KIT develops an algorithm for optimized robot movements during the calibration of camera-based robots.
- Automotive industry
- Electrical engineering
- Aerospace industry
- Medicine and healthcare
- Microtechnology / precision mechanics
- Safety technology
ZEco Thermal Lab: Cooling and Heating with Solids
KIT is developing emission-free and environmentally friendly cooling and heating technologies for microelectronics based on the elastocaloric effect.
- Plant engineering
- Filter technology
- Raw material and textile industry
- Process and production engineering
- Energy and water supply
Lithium extraction from geothermal waters
A membrane process developed by KIT extracts lithium from geothermal waters. The two-stage process uses nanofiltration and concentration without affecting energy production in the geothermal power plant.
- Raw material and textile industry
- Process and production engineering
- Environmental technology
- Disposal, waste and sewage disposal
- Chemical industry
Physically recycling rare earths and other raw materials
Innovative KIT process uses magnetic field-controlled chromatography to separate valuable nano- and microparticles from waste mixtures.
- Energy technology
- Environmental technology
- Process and production engineering
- Electrical engineering
- Coating technology
Solar cells with thermoplastic busbars
KIT technology achieves silver savings in the interconnection of solar cells by directly bonding copper round wires to thermoplastic busbars.
- Chemical industry
- Coating technology
- Medicine and healthcare
- Optical Industry
- Biotechnology
- Electrical engineering
- Polymer industry
Functionalization of parylene surfaces with UV
A KIT process uses UV light to transform parylene into completely new forms of polymer coating – ideal for bioactive, antibacterial and structuring applications in medical technology and lithography.
- Automotive industry
- Plant engineering
- Coating technology
- Metal industry
- Environmental technology
- Process and production engineering
Clean coating – completely without biocides
A physical high-voltage process developed by KIT enables the biocide-free sterilization of electrocoatings without impairing the electrodes or coating quality.
- Automation / IT
- Electrical engineering
- Energy technology
- Microtechnology / precision mechanics
- Medicine and healthcare
Thermomagnetic generators
Tiny thermomagnetic generators convert low waste heat into electricity at low temperature differences. The KIT technology enables the maintenance-free energy supply of autonomous sensors and microelectronics.
- Printing industry
- Plant engineering
- Building industry
- Polymer industry
- Process and production engineering
- Aerospace industry
3D printing of reinforcements made of fiber composite material
New additive manufacturing system from KIT prints complex reinforcement structures made of carbon fiber composite material quickly and efficiently using microwave radiation.
Chemosensors for routine measurement of neurotransmitters
New highly specific yet easy-to-produce chemosensors for the determination of serotonin and other neurotransmitters in urine and blood improve medical diagnostics and early detection.
- Medicine and healthcare
- Food industry
- Pharmaceutical industry
- Coating technology
- Process and production engineering
- Safety technology
- Biotechnology
- Analytics
Counterfeit protecting organic tag against product piracy
With KIT's enzyme-based marking technology, companies can ensure that the authenticity of their products can be proven beyond doubt and thus protect themselves against counterfeiting.
- Plant engineering
- Energy technology
- Energy and water supply
- Measurement technology
- Process and production engineering
High-temperature heat storage for process heat
KIT's liquid metal-based heat storage system can store heat efficiently and sustainably at more than 500 degrees Celsius. The thermal energy can be reused as required.
- Analytics
- Drive technology
- Automotive industry
- Automation / IT
- Printing industry
- Plant engineering
- Communication and data transmission
- Mechanical engineering
- Measurement technology
- Microtechnology / precision mechanics
Integrating sensors into machine components
Machine components with integrated sensors enable optimized monitoring of production systems. The KIT technology thus increases the informative value of the measurement data.
- Plant engineering
- Automation / IT
- Filter technology
- Polymer industry
- Food industry
- Optical Industry
- Pharmaceutical industry
- Raw material and textile industry
- Process and production engineering
- Electrical engineering
Sensor-based sorting without compressed air
With a new optical sorter based on an area-scan camera and an array of mechanical actuators, bulk material can be separated without compressed air with high throughput and precision.
- Automotive industry
- Measurement technology
- Microtechnology / precision mechanics
- Optical Industry
- Safety technology
- Transport and logistics
Reliably measure long distances with LIDAR
KIT laser scanner system with innovative receiving optics overcomes eye-safety problems and increases measuring range without increasing laser power.
- Environmental technology
- Process and production engineering
- Energy and water supply
- Energy technology
- Plant engineering
- Mechanical engineering
- Coating technology
Production of pipes with topographical internal structures
Process for manufacturing heat exchanger tubes with arbitrarily complex topographical internal structures for higher heat transfer by increasing turbulence.
- Plant engineering
- Automation / IT
- Automotive industry
- Printing industry
- Communication and data transmission
- Mechanical engineering
- Simulation and data processing
- Software and IT
- Process and production engineering
Automate material flow simulations
The KIT's open source Python package "prodsys" automates material flow simulations to optimize discrete production systems.
- Plant engineering
- Automation / IT
- Process and production engineering
- Energy technology
- Electrical engineering
Format-flexible and continuous cell stack assembly
A new plant concept from KIT enables the flexible and continuous production of cell stacks in individual formats. A format change is possible without changing tools.
- Plant engineering
- Electrical engineering
- Mechanical engineering
- Process and production engineering
- Measurement technology
Dry battery electrodes efficiently and modularly
Inline measurement technology and customizable air routing ensure data-based control of drying systems and thus reduce rejects and set-up times.
- Electrical engineering
- Process and production engineering
- Microtechnology / precision mechanics
- Chemical industry
- Raw material and textile industry
Mechanochemically induced recycling of lithium-ion batteries
With a new recycling process developed by KIT, lithium can be efficiently reclaimed from the cathode material of old batteries without irreversible contamination and environmental damage.
- Coating technology
- Chemical industry
- Polymer industry
- Raw material and textile industry
- Process and production engineering
Intermetals as a catalytically active layer
Intermetallic sputtering targets from KIT improve the reproducible coating of microstructured surfaces using DC magnetron sputtering. The thin catalytic layers make the hydrogenation of acetylene, for example, even more efficient.
- Coating technology
- Electrical engineering
- Printing industry
- Process and production engineering
- Communication and data transmission
- Microtechnology / precision mechanics
- Measurement technology
New qubit application for quantum circuits
A method for the fabrication of superconducting Josephson junctions has been developed at KIT. The production of the new qubits by means of single-layer evaporation is significantly simpler than previously used methods.
Acoustic signals generated by lasers
A novel laser-controlled audio system has been developed at KIT that generates sound waves in a controlled and spatially non-contact manner by laser plasma modulation. Auditory sound, ultrasound and higher-frequency signals can be generated.
- Biotechnology
- Plant engineering
- Chemical industry
- Pharmaceutical industry
- Food industry
- Medicine and healthcare
- Process and production engineering
- Analytics
Continuous fermentation of synthesis gas
A novel reactor design enables the continuous fermentation of synthesis gas under high pressure. In particular, parameter studies on fermentation can be carried out with the prototype.
- Plant engineering
- Drive technology
- Automotive industry
- Building industry
- Polymer industry
- Mechanical engineering
- Process and production engineering
Inspecting surfaces with machine learning
A method has been developed at KIT to automatically evaluate surface states of objects using video images, neural networks, and machine learning. Intelligent surface inspection can improve defect inspection.
- Plant engineering
- Biotechnology
- Pharmaceutical industry
- Chemical industry
- Microtechnology / precision mechanics
- Raw material and textile industry
- Process and production engineering
High-pressure saturator for process engineering
A new reactor design of KIT enables the saturation of gases under very high pressure with the vapor of corrosive and high-purity liquids.
- Drive technology
- Automotive industry
- Mechanical engineering
- Process and production engineering
- Measurement technology
- Simulation and data processing
- Services
From vehicle noise to warning system
KIT researchers analyse, how mobility caused noise and sound affect humans. Research is also being conducted on the chassis dynamometer to find out how the car of the future may sound.
Cellular delivery of bioactive molecules
Cell-penetrating peptides from human skin allow efficient and non-toxic cellular uptake of bioactive agents.
- Coating technology
- Printing industry
- Electrical engineering
- Energy technology
- Optical Industry
- Process and production engineering
- Chemical industry
Environmentally friendly organic solar cells
Novel process for producing semiconductor inks increases the environmental friendliness of solar cell production.
- Automotive industry
- Aerospace industry
- Mechanical engineering
- Plant engineering
- Process and production engineering
- Building industry
XFRP springs with variable fiber combination
Springs made of a new type of fiber-plastic composite increase reversible energy absorption capacity through special combination and arrangement of the fiber materials.
- Automotive industry
- Drive technology
- Automation / IT
- Measurement technology
- Simulation and data processing
- Safety technology
- Services
- Analytics
Automobiles on the test bench
KIT's vehicle-in-the-loop test bench enables continuous, close-to-reality vehicle tests, considering the interaction with the driver and the environment.
- Chemical industry
- Polymer industry
- Raw material and textile industry
- Process and production engineering
Ethylene-free synthesis of polyethylene
New synthesis route for the production of functionalized polyethylene facilitates product development in polymer chemistry. Without the use of ethylene gas, easy feasibility in the laboratory is given.
- Aerospace industry
- Automotive industry
- Measurement technology
- Electrical engineering
- Environmental technology
- Forestry and agriculture
- Communication and data transmission
- Safety technology
Transmit signal separation for MIMO radars
Optimized MIMO technology improves resolution and dynamics for sensor networks for remote sensing and surveillance.
- Simulation and data processing
- Automation / IT
- Process and production engineering
- Mechanical engineering
- Measurement technology
- Safety technology
Intelligent condition monitoring in production
A camera system with a learning model enables fully automated image evaluation of wear condition or product features with artificial intelligence.
- Analytics
- Biotechnology
- Chemical industry
- Simulation and data processing
- Medicine and healthcare
- Software and IT
- Optical Industry
Detection of analytes using binding kinetics
New analytical method enables transformation of unselective inexpensive materials into selective receptors and increases the selectivity of established bioreceptors.
- Plant engineering
- Drive technology
- Aerospace industry
- Energy technology
- Process and production engineering
- Mechanical engineering
Aerodynamic film cooling holes
An optimized inlet geometry of film cooling holes on the cooling air side improves the film cooling effectiveness for cooling hot metal surfaces.
- Plant engineering
- Automotive industry
- Printing industry
- Polymer industry
- Process and production engineering
- Aerospace industry
3D microwave printer for continuous fiber reinforced polymer
A new system for additive manufacturing by using microwave heating to print components made of continuous fiber reinforced composites quickly and efficiently.
- Coating technology
- Printing industry
- Electrical engineering
- Biotechnology
- Process and production engineering
On-demand digital printing with aerosol jet print head
New aerosol-on-demand (AoD) printing process with a jet print head enables functional digital printing on uneven substrates even with small volumes of fluid.
- Process and production engineering
- Microtechnology / precision mechanics
- Metal industry
- Aerospace industry
Deformation control for diffusion bonding
Optimized uniaxial diffusion bonding process allows deformation control when joining components with complex microstructures.
- Building industry
- Process and production engineering
- Raw material and textile industry
- Plant engineering
Circular economy for concrete
Combined KIT processes enable complete recycling of used concrete from concrete grain fractions. Zero emissions are achieved by carbon sequestration in the process through mineralization in mills and autoclaves.
High-frequency sensor for non-contact torque measurements
Combination of a ferromagnetic sensor film and a high-frequency strip-line enables torque measurements.
- Coating technology
- Polymer industry
- Process and production engineering
- Microtechnology / precision mechanics
- Plant engineering
- Raw material and textile industry
Seamless micro embossing of material webs
Roll-to-roll process enables precise and continuous microstructuring of polymers.
- Coating technology
- Polymer industry
- Process and production engineering
- Printing industry
- Microtechnology / precision mechanics
Pure white on polymer basis
Microstructured, porous polymer films and powders produce white coloration for industrial products as a non-toxic alternative to titanium dioxide.
- Electrical engineering
- Energy technology
- Process and production engineering
- Automotive industry
- Coating technology
- Chemical industry
Aqueous processing of cathode material
A new water-based process for the production of cathodes for lithium-ion batteries makes electrode production much more environmentally friendly.
- Electrical engineering
- Coating technology
- Printing industry
- Polymer industry
- Process and production engineering
- Raw material and textile industry
- Microtechnology / precision mechanics
Printing flexible electronics
Highly conductive ink with reduced metallic particle content enables the additive production of highly stretchable electronics for soft electronic applications.
- Process and production engineering
- Energy and water supply
- Automotive industry
- Food industry
- Plant engineering
- Chemical industry
Efficient pressure water scrubbing
A new method with simultaneous compression and absorption enables energy-efficient dissolution of gases in liquids.
A pulsating flame
A new method to reduce nitrogen oxides supports power plant engineering in solid fuel combustion.
- Disposal, waste and sewage disposal
- Filter technology
- Plant engineering
- Raw material and textile industry
- Environmental technology
Recycling in demolition processes
Optimised separating method makes abrasives applied in water jet cutting reusable and minimises secondary waste in the demolition of nuclear plants.
Surmounting the peak with climate zones
A new separation process achieves peak performance in separating liquid mixtures with the aid of wandering temperature zones in continuous chromatography.
- Coating technology
- Building industry
- Medicine and healthcare
- Microtechnology / precision mechanics
- Process and production engineering
- Safety technology
- Measurement technology
Long-lasting, highly efficient LED lights
Novel parallel LED wiring enables high power-saving potential for bright spotlights.
- Automotive industry
- Chemical industry
- Energy technology
- Polymer industry
- Mechanical engineering
- Food industry
- Process and production engineering
- Simulation and data processing
- Software and IT
- Drive technology
Simulate atomization at multiple scales
Virtual test bench using particle-based hydrodynamics provides improved simulation and realistic visualization of two-phase flows during atomization.
Surmounting obstacles
A balancing assistant for wheelchairs can cope semi-automatically with obstacles with the aid of sensor and control engineering.
- Energy technology
- Process and production engineering
- Microtechnology / precision mechanics
- Automotive industry
More efficiency through light
Short-pulse laser irradiation creates better layer adhesion between current conductor foils and active matter in lithium-ion batteries.
- Automation / IT
- Electrical engineering
- Microtechnology / precision mechanics
- Simulation and data processing
- Safety technology
- Transport and logistics
A serendipitous sensor system
A modular sensor system with an extended detection range can make robot engineering even safer.
Directing currents in heat exchangers
Defined flow guidance in heat exchangers with micro-structured flow guiding elements raises thermal efficiency.
- Chemical industry
- Energy and water supply
- Process and production engineering
- Microtechnology / precision mechanics
- Raw material and textile industry
Direct synthesis of hydrogen peroxide
Microstructured reactor for the safe and environmentally friendly production of hydrogen peroxide from hydrogen and oxygen.
- Building industry
- Metal industry
- Coating technology
- Process and production engineering
- Raw material and textile industry
Hybrid bonding
Novel robust and inexpensive technology for bonding structural components.
Contrast medium for tumor detection
New complex compound for use as contrast medium to facilitate tumor detection by MRI.
- Polymer industry
- Process and production engineering
- Coating technology
- Raw material and textile industry
- Plant engineering
Ideal adhesive strip
Gecko-inspired adhesive strips that adhere to any surface and can be reused.
- Automotive industry
- Polymer industry
- Process and production engineering
- Aerospace industry
- Energy technology
Filament winding for joining
Automatic process developed at KIT for joining lightweight pipelines.
- Environmental technology
- Disposal, waste and sewage disposal
- Polymer industry
- Safety technology
- Process and production engineering
Nanofur separates oil from water
Nanostructured plastic foil for use in case of oil spill disasters.
- Automotive industry
- Process and production engineering
- Energy technology
- Coating technology
- Optical Industry
Long-life batteries
Modified electrode material improves charging and discharging cycle stability of lithium ion batteries.
Customized pores
New process for spraying layers of highly porous metal-organic frameworks onto surfaces.
- Chemical industry
- Filter technology
- Ceramic industry
- Process and production engineering
- Automotive industry
- Energy and water supply
Superfine, robust, and low priced
An alternative process line for manufacture of macroporous ceramics for technological and medical uses.
- Energy and water supply
- Energy technology
- Process and production engineering
- Forestry and agriculture
- Environmental technology
Methane from biomass
New method for SNG synthesis with ionic fluids for effective decentralized energy input.
