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- Raw material and textile industry
- Process and production engineering
- Environmental technology
- Disposal, waste and sewage disposal
- Chemical industry
Physically recycling rare earths and other raw materials
Innovative KIT process uses magnetic field-controlled chromatography to separate valuable nano- and microparticles from waste mixtures.
- Energy technology
- Environmental technology
- Process and production engineering
- Electrical engineering
- Coating technology
Solar cells with thermoplastic busbars
KIT technology achieves silver savings in the interconnection of solar cells by directly bonding copper round wires to thermoplastic busbars.
- Analytics
- Electrical engineering
- Drive technology
- Services
- Energy technology
- Measurement technology
- Simulation and data processing
- Transport and logistics
Research truck for hydrogen technologies
A research truck enables practical tests and flexible investigations of hydrogen fuel cell systems. Various degrees of hybridization, components and scenarios can be tested in the mobile laboratory.
- Chemical industry
- Coating technology
- Medicine and healthcare
- Optical Industry
- Biotechnology
- Electrical engineering
- Polymer industry
Functionalization of parylene surfaces with UV
A KIT process uses UV light to transform parylene into completely new forms of polymer coating – ideal for bioactive, antibacterial and structuring applications in medical technology and lithography.
- Energy technology
- Automotive industry
- Chemical industry
- Analytics
- Services
- Aerospace industry
- Simulation and data processing
- Measurement technology
AI Soot Check for Fuels
Researchers at KIT have developed an AI model that predicts the soot formation tendency of fuels directly from infrared spectra – completely without combustion tests and complex laser measurement technology.
- Electrical engineering
- Medicine and healthcare
- Measurement technology
- Drive technology
- Raw material and textile industry
- Microtechnology / precision mechanics
- Polymer industry
Exoskeleton for more mobility in everyday life
Mobile exoskeleton on the ankle provides greater freedom of movement and makes everyday life easier for people with disabilities.
- Drive technology
- Automation / IT
- Services
- Electrical engineering
- Energy technology
- Communication and data transmission
- Measurement technology
- Safety technology
Roller test bench for highly automated vehicles
With a flexible, modular Vehicle-in-the-Loop roller test bench, KIT enables the needs-based validation of automated and networked mobility solutions
- Drive technology
- Automotive industry
- Building industry
- Forestry and agriculture
- Transport and logistics
- Services
- Mechanical engineering
- Measurement technology
- Simulation and data processing
Rarity with rollers – The 4WD-Acoustic-Chassis-Dynamometer
The world's only 4WD-Acoustic-Chassis-Dynamometer of this dimension relocates the road to the KIT laboratory and scores with precision and flexibility.
- Printing industry
- Plant engineering
- Building industry
- Polymer industry
- Process and production engineering
- Aerospace industry
3D printing of reinforcements made of fiber composite material
New additive manufacturing system from KIT prints complex reinforcement structures made of carbon fiber composite material quickly and efficiently using microwave radiation.
- Plant engineering
- Energy technology
- Energy and water supply
- Measurement technology
- Process and production engineering
High-temperature heat storage for process heat
KIT's liquid metal-based heat storage system can store heat efficiently and sustainably at more than 500 degrees Celsius. The thermal energy can be reused as required.
- Analytics
- Drive technology
- Automotive industry
- Automation / IT
- Printing industry
- Plant engineering
- Communication and data transmission
- Mechanical engineering
- Measurement technology
- Microtechnology / precision mechanics
Integrating sensors into machine components
Machine components with integrated sensors enable optimized monitoring of production systems. The KIT technology thus increases the informative value of the measurement data.
- Environmental technology
- Process and production engineering
- Energy and water supply
- Energy technology
- Plant engineering
- Mechanical engineering
- Coating technology
Production of pipes with topographical internal structures
Process for manufacturing heat exchanger tubes with arbitrarily complex topographical internal structures for higher heat transfer by increasing turbulence.
- Plant engineering
- Automation / IT
- Automotive industry
- Printing industry
- Communication and data transmission
- Mechanical engineering
- Simulation and data processing
- Software and IT
- Process and production engineering
Automate material flow simulations
The KIT's open source Python package "prodsys" automates material flow simulations to optimize discrete production systems.
With biohybrid composite material to 3D cell culture model
KIT has developed a unique process to produce customized three-dimensional composite materials for the coating of culture vessels. The biohybrid materials have precisely controllable mechanical properties.
- Plant engineering
- Electrical engineering
- Mechanical engineering
- Process and production engineering
- Measurement technology
Dry battery electrodes efficiently and modularly
Inline measurement technology and customizable air routing ensure data-based control of drying systems and thus reduce rejects and set-up times.
Thermal validation with dummy battery cell
A battery cell model from KIT enables safe and efficient thermal evaluation of battery systems under real conditions.
- Aerospace industry
- Automotive industry
- Electrical engineering
- Energy and water supply
- Energy technology
- Measurement technology
- Mechanical engineering
- Process and production engineering
- Automation / IT
- Simulation and data processing
Performance test for fuel cell systems
A new KIT fuel cell test bench simplifies the testing of complete fuel cell systems with interchangeable subcomponents.
- Coating technology
- Chemical industry
- Polymer industry
- Raw material and textile industry
- Process and production engineering
Intermetals as a catalytically active layer
Intermetallic sputtering targets from KIT improve the reproducible coating of microstructured surfaces using DC magnetron sputtering. The thin catalytic layers make the hydrogenation of acetylene, for example, even more efficient.
- Simulation and data processing
- Automation / IT
- Plant engineering
- Mechanical engineering
- Communication and data transmission
- Software and IT
- Services
- Process and production engineering
With authoring system to virtual twin
Virtual engineering software PolyVR of KIT simplifies and accelerates virtualization of machines, plants, and technical processes.
- Coating technology
- Electrical engineering
- Printing industry
- Process and production engineering
- Communication and data transmission
- Microtechnology / precision mechanics
- Measurement technology
New qubit application for quantum circuits
A method for the fabrication of superconducting Josephson junctions has been developed at KIT. The production of the new qubits by means of single-layer evaporation is significantly simpler than previously used methods.
- Medicine and healthcare
- Simulation and data processing
- Software and IT
- Automation / IT
- Measurement technology
Heart models for the treatment of atrial fibrillation
Individual, digital heart models can be used to test therapies in order to select the one that promises the greatest success. A KIT method creates patient-specific virtual images of the heart from clinical data.
- Biotechnology
- Plant engineering
- Chemical industry
- Pharmaceutical industry
- Food industry
- Medicine and healthcare
- Process and production engineering
- Analytics
Continuous fermentation of synthesis gas
A novel reactor design enables the continuous fermentation of synthesis gas under high pressure. In particular, parameter studies on fermentation can be carried out with the prototype.
- Mechanical engineering
- Electrical engineering
- Services
- Measurement technology
- Simulation and data processing
Robot with hand-arm model tests power tools
KIT offers a ultramodern test facility for automated testing of hand-held power tools. A robot simulates user groups and ensures reproducible test results.
- Electrical engineering
- Energy technology
- Ceramic industry
- Communication and data transmission
- Coating technology
- Process and production engineering
Optimized controllability for ceramic composites
At KIT, a process has been developed to produce ceramic composites for electrical control systems that are more controllable with low losses than previous materials.
- Plant engineering
- Biotechnology
- Pharmaceutical industry
- Chemical industry
- Microtechnology / precision mechanics
- Raw material and textile industry
- Process and production engineering
High-pressure saturator for process engineering
A new reactor design of KIT enables the saturation of gases under very high pressure with the vapor of corrosive and high-purity liquids.
- Drive technology
- Automotive industry
- Mechanical engineering
- Process and production engineering
- Measurement technology
- Simulation and data processing
- Services
From vehicle noise to warning system
KIT researchers analyse, how mobility caused noise and sound affect humans. Research is also being conducted on the chassis dynamometer to find out how the car of the future may sound.
Cellular delivery of bioactive molecules
Cell-penetrating peptides from human skin allow efficient and non-toxic cellular uptake of bioactive agents.
- Coating technology
- Printing industry
- Electrical engineering
- Energy technology
- Optical Industry
- Process and production engineering
- Chemical industry
Environmentally friendly organic solar cells
Novel process for producing semiconductor inks increases the environmental friendliness of solar cell production.
- Coating technology
- Biotechnology
- Polymer industry
- Printing industry
- Medicine and healthcare
- Process and production engineering
Biodegradable parylene coatings
Surface modification with parylene coatings that are degradable for the first time opens up new uses for biomedical applications.
- Automotive industry
- Aerospace industry
- Mechanical engineering
- Plant engineering
- Process and production engineering
- Building industry
XFRP springs with variable fiber combination
Springs made of a new type of fiber-plastic composite increase reversible energy absorption capacity through special combination and arrangement of the fiber materials.
- Chemical industry
- Polymer industry
- Raw material and textile industry
- Process and production engineering
Ethylene-free synthesis of polyethylene
New synthesis route for the production of functionalized polyethylene facilitates product development in polymer chemistry. Without the use of ethylene gas, easy feasibility in the laboratory is given.
- Automation / IT
- Electrical engineering
- Services
- Energy technology
- Measurement technology
- Simulation and data processing
Characterization of power semiconductors
Fully automatic test bench measures switching energies and conduction losses of power semiconductors for any combination of current, voltage and temperature.
- Plant engineering
- Drive technology
- Aerospace industry
- Energy technology
- Process and production engineering
- Mechanical engineering
Aerodynamic film cooling holes
An optimized inlet geometry of film cooling holes on the cooling air side improves the film cooling effectiveness for cooling hot metal surfaces.
- Plant engineering
- Automotive industry
- Printing industry
- Polymer industry
- Process and production engineering
- Aerospace industry
3D microwave printer for continuous fiber reinforced polymer
A new system for additive manufacturing by using microwave heating to print components made of continuous fiber reinforced composites quickly and efficiently.
- Coating technology
- Printing industry
- Electrical engineering
- Biotechnology
- Process and production engineering
On-demand digital printing with aerosol jet print head
New aerosol-on-demand (AoD) printing process with a jet print head enables functional digital printing on uneven substrates even with small volumes of fluid.
- Automotive industry
- Automation / IT
- Electrical engineering
- Simulation and data processing
- Communication and data transmission
- Measurement technology
Differential amplifier with any number of inputs
With the help of a new circuit concept, analog, complementary differential amplifiers with two x N inputs for analog amplifier circuits can be realized.
- Process and production engineering
- Microtechnology / precision mechanics
- Metal industry
- Aerospace industry
Deformation control for diffusion bonding
Optimized uniaxial diffusion bonding process allows deformation control when joining components with complex microstructures.
- Coating technology
- Medicine and healthcare
- Simulation and data processing
- Electrical engineering
- Energy technology
Radiopaque coating for stents
X-ray absorbing alloy coating for nickel-titanium-stents increases visibility in medical imaging.
High-frequency sensor for non-contact torque measurements
Combination of a ferromagnetic sensor film and a high-frequency strip-line enables torque measurements.
- Coating technology
- Polymer industry
- Process and production engineering
- Microtechnology / precision mechanics
- Plant engineering
- Raw material and textile industry
Seamless micro embossing of material webs
Roll-to-roll process enables precise and continuous microstructuring of polymers.
Electrolyte additives for high-voltage batteries
Synergetic combination of electrolyte additives increases the potential of high-voltage cathodes and raises the energy and power density of lithium-ion batteries.
- Coating technology
- Polymer industry
- Process and production engineering
- Printing industry
- Microtechnology / precision mechanics
Pure white on polymer basis
Microstructured, porous polymer films and powders produce white coloration for industrial products as a non-toxic alternative to titanium dioxide.
- Electrical engineering
- Energy technology
- Process and production engineering
- Automotive industry
- Coating technology
- Chemical industry
Aqueous processing of cathode material
A new water-based process for the production of cathodes for lithium-ion batteries makes electrode production much more environmentally friendly.
- Electrical engineering
- Energy technology
- Measurement technology
- Simulation and data processing
- Microtechnology / precision mechanics
Three-phase hybrid converter as efficient voltage source
New three-phase converter topology with high efficiency and power density generates low-distortion output voltages for mains, drive and test applications.
- Electrical engineering
- Automation / IT
- Simulation and data processing
- Energy technology
- Software and IT
- Measurement technology
Long-lasting, highly dynamic power supply
New modulation method increases operational lifetime of switching power units through digital, highly dynamic control and the use of film capacitors.
- Electrical engineering
- Coating technology
- Printing industry
- Polymer industry
- Process and production engineering
- Raw material and textile industry
- Microtechnology / precision mechanics
Printing flexible electronics
Highly conductive ink with reduced metallic particle content enables the additive production of highly stretchable electronics for soft electronic applications.
- Automation / IT
- Analytics
- Environmental technology
- Plant engineering
- Chemical industry
- Measurement technology
A bright sample collector
An automated sample-collecting robot facilitates sampling of fluids for geological examinations in poorly accessible places.
Transformers for the energy transition
A compact, low-cost design for solid-state transformers has proved to be particularly adaptable in switching to renewable energies.
Strong polymers for stronger accumulators
An efficiently manufactured separator made of a novel material mix can lengthen the life of lithium-ion accumulators.
- Coating technology
- Building industry
- Medicine and healthcare
- Microtechnology / precision mechanics
- Process and production engineering
- Safety technology
- Measurement technology
Long-lasting, highly efficient LED lights
Novel parallel LED wiring enables high power-saving potential for bright spotlights.
Mobile measurements for thermal water
A mobile fluid calorimeter enables determining the specific heat capacity of thermal water for geothermal plants.
- Automotive industry
- Chemical industry
- Energy technology
- Polymer industry
- Mechanical engineering
- Food industry
- Process and production engineering
- Simulation and data processing
- Software and IT
- Drive technology
Simulate atomization at multiple scales
Virtual test bench using particle-based hydrodynamics provides improved simulation and realistic visualization of two-phase flows during atomization.
- Energy technology
- Process and production engineering
- Microtechnology / precision mechanics
- Automotive industry
More efficiency through light
Short-pulse laser irradiation creates better layer adhesion between current conductor foils and active matter in lithium-ion batteries.
- Environmental technology
- Polymer industry
- Process and production engineering
- Disposal, waste and sewage disposal
A reusable oil trap
A nano-structured plastic foil absorbs oil pollution and becomes reusable thanks to a shape memory effect.
- Energy technology
- Plant engineering
- Safety technology
- Metal industry
- Process and production engineering
Good superconducting links
A connector with low resistance enables superconducting power cables to be connected quickly and efficiently and requiring minimum space.
- Electrical engineering
- Plant engineering
- Safety technology
- Process and production engineering
- Energy technology
Coiled to cut out short-circuiting
Superconductor transformer with new coil concept proves successful as an efficient current limiter.
Directing currents in heat exchangers
Defined flow guidance in heat exchangers with micro-structured flow guiding elements raises thermal efficiency.
- Chemical industry
- Energy and water supply
- Process and production engineering
- Microtechnology / precision mechanics
- Raw material and textile industry
Direct synthesis of hydrogen peroxide
Microstructured reactor for the safe and environmentally friendly production of hydrogen peroxide from hydrogen and oxygen.
- Chemical industry
- Automotive industry
- Raw material and textile industry
- Process and production engineering
Clean diesel
Simple and inexpensive method to produce fuel additives reducing the formation of soot.
Chloride-ion accumulator
Future batteries might be based on environmentally compatible, easily accessible, and inexpensive Chlorine instead of the much less abundant Lithium.
- Automotive industry
- Mechanical engineering
- Electrical engineering
- Drive technology
- Measurement technology
- Services
Electric motors on the test rig
Flexible test rigs help to study and optimize electric motors and power electronics for vehicles.
Perfect crystalline layers
Metal-organic frameworks for use in molecule separation, sensors, or gas stores.
Contrast medium for tumor detection
New complex compound for use as contrast medium to facilitate tumor detection by MRI.
- Plant engineering
- Coating technology
- Mechanical engineering
- Chemical industry
- Raw material and textile industry
Hard material coatings of tools
Nanocrystalline protective coatings reduce wear of components and tools.
- Polymer industry
- Process and production engineering
- Coating technology
- Raw material and textile industry
- Plant engineering
Ideal adhesive strip
Gecko-inspired adhesive strips that adhere to any surface and can be reused.
- Environmental technology
- Disposal, waste and sewage disposal
- Polymer industry
- Safety technology
- Process and production engineering
Nanofur separates oil from water
Nanostructured plastic foil for use in case of oil spill disasters.
- Automotive industry
- Process and production engineering
- Energy technology
- Coating technology
- Optical Industry
Long-life batteries
Modified electrode material improves charging and discharging cycle stability of lithium ion batteries.
- Analytics
- Medicine and healthcare
- Measurement technology
- Pharmaceutical industry
- Simulation and data processing
- Optical Industry
Breast cancer detection by 3D Ultrasonic Computer Tomography
KIT scientists develop new imaging method for the early detection of breast cancer.
- Chemical industry
- Filter technology
- Ceramic industry
- Process and production engineering
- Automotive industry
- Energy and water supply
Superfine, robust, and low priced
An alternative process line for manufacture of macroporous ceramics for technological and medical uses.
